Unit 1: output transformer yellow wire: 8.4VAC (Gain=40, TRIM=Min).
unit 2: output transformer yellow wire: 8.4VAC (Gain=40, TRIM=Min).
Both units have the same level on the output transformer primary.
The issue must be the transformer or post transformer: R25/C9, R26, the phase switch or the finger connector.
Check the solder joints of R26 and the phase switch.
Can you plug the other output transformer to this unit to check if the transformer is the culprit?
I desoldered all joints on R25/C9, R26, the phase switch and I inspected the the finger connector.
I then cleaned all surfaces with isopropyl ans desoldered with fresh tin.
Just to be sure I switched output transformers between the units.
Still same issue.
One thing I have noticed. At sometime during my search for this issue, unit 2 has stopped "resetting" itself, like it did earlier when the the output slowly rised after the output transformer was disconnected for a while. This seem to have stopped and now the volum is higher regardless.
But none og the units have the unity gain that you told me about though.
Update: This issue might have been 2-sided. After testing yesterday, i turned some switches on both unit, to see if anything weird happened. And on unit 1, when selecting 300 ohm and then back to 1200 ohm, i suddenly gpt a volume difference.there too, but on this, the volume was lower. So i reflowed all suspects around the switch and i now have stable sound on both. So it might seem like i hade a increasing issue on unit 2 and a decreasing issue on unit 1.
Tested a while yesterday, and i have a steady signal going into both now for 15 minutes with no isuues 🎉 Will leave the signal on while working today, and check in now and then.
I shorted the U1 pins today. When i reasembled the modules, the uneven volume came back. I have now found a way to recerate the issue. It seem that the P1 gain knob might be the issue, but its still a bit weird.
Unit 1
Step 1. With the module powered, i can unplug the Output transformer and plug it back in, and this wil reset the issue. Volume goes back to high/normal
Step 2. If i wiggle the P1 gain pot, the volume goes down a lot, in steps. For each wiggle i loose a little. This happens every time. I just wiggle back and forth and i loose volume. The thing is that i can not wiggle the volume back again, to get volume i need to redo step 1.
I have desoldered and resoldered P1, it did not help.
UPDATE: Desoldere P1, and sprayed som cleaner into the pot. It made it a tad looser on the twiddle, but seem to have solved the problem.